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aŭg . 02, 2025 10:00 Back to list

Premium Carded Cotton Fabric: Eco-Friendly & Ultra-Soft

Carded cotton—from open-end lint to precision-blended yarn—is a pillar of high-utility textiles. The carded cotton process uniquely balances performance and affordability, making it an industry favorite for diverse sectors such as petrochemical, metallurgy, water treatment, apparel, and home textiles. This analysis focuses on carded cotton with a special focus on the acclaimed product: Tc65/35 110x76 White Fabric 44 Inches Carded Cotton Quality.

Premium Carded Cotton Fabric: Eco-Friendly & Ultra-Soft

1. Industry Overview: The Evolution and Relevance of Carded Cotton

Global production of carded cotton yarns topped 20 million metric tons in the last year (Statista, 2023). The transition from conventional hand carding to advanced open-end and compact spinning has dramatically improved efficiency, uniformity, and application scalability.

  • Carded open end cotton yarn—high efficiency, cost-effective, for denim and towels
  • Combed carded yarn—improved fineness and strength (t-shirts, underwear)
  • Cotton carded soft—softer handfeel, ideal for babywear/linens
  • Carded cotton vs combed cotton—cost-performance trade off (see table below)
  • Key Europe/Asia manufacturers are responding with rapid innovations in carded yarn and combed yarn segments for both industrial and technical textiles
Premium Carded Cotton Fabric: Eco-Friendly & Ultra-Soft

2. Technical Parameter Table: Carded Cotton Variants at a Glance

Variant Fiber Length (mm) Typical Use Strength (cN/tex) Evenness (CV%) Softness
Carded Open End Cotton 22–28 Denim, towels 18–24 12–14 Medium
Combed Carded 28–32 Shirts, premium bedding 26–32 10–12 High
Carded Compact Yarn 26–30 Technical textiles, sportswear 32–35 Very High

3. Manufacturing Process Diagram: How Carded Cotton Yarn Is Made

Premium Carded Cotton Fabric: Eco-Friendly & Ultra-Soft
Blowroom Carding Drawing Spinning
  • Blowroom: Opening, cleaning & blending fibers for optimal consistency
  • Carding: Separation of impurities, short fibers & parallelization; forms sliver
  • Drawing: Combines multiple slivers for better fiber alignment & evenness
  • Spinning (Open-end / Ring): Twisting & winding into yarn (ISO 2060:2018 standard for count uniformity)
Each stage is closely monitored by ISO 9001-certified lines and advanced Uster testing for evenness, strength, and contamination (Uster Technologies Report, 2021).

4. Product Spotlight: Tc65/35 110x76 White Fabric 44 Inches Carded Cotton Quality

Tc65/35 110x76 White Fabric combines the durability of polyester (65%) and the comfort of carded cotton (35%) in a state-of-the-art 44-inch wide construction. Manufactured using proven carded yarn processes and CNC machine-guided weaving, it assures both strength and comfort across numerous industries.

  • Material: Poly-cotton blend (ISO 1833-1:2010, blend ratio verification)
  • Warp x Weft Density: 110 x 76 threads/inch
  • Fabric Width: 44 inches (112 cm)
  • Yarn Type: 30s carded cotton yarn
  • Manufacturing: Precision CNC weaving, electronic inspection
  • Finish: White, soft handle, anti-pilling, Oeko-Tex® certified (Class 1—safe for infants)
  • Compliance: ISO 13934-1 tensile strength, EN ISO 105-C06 color fastness
  • Lifetime (Industrial Use): >150 wash cycles (internal/lab data)
  • Main Industries: Hotel & hospital linen, uniforms, water/chemical filtration, industrial linings, crafts

Download Full Product Specification: Tc65/35 White Fabric Datasheet

Premium Carded Cotton Fabric: Eco-Friendly & Ultra-Soft

5. Technical Indexes: Visualized Comparison of Market Alternatives

Premium Carded Cotton Fabric: Eco-Friendly & Ultra-Soft

6. Application Scenarios: Where Carded Cotton Excels

  • Petrochemical sector: Used in filtration sleeves and anti-static linings due to longevity and chemical resistance
  • Metallurgy: For protective clothing where strength and heat dissipation are crucial
  • Healthcare & Hospitals: Ideal for hospital beddings thanks to hypoallergenic, high-wash properties
  • Uniform Production: Favored in hospitality & industrial uniforms (wear-resistance with softness)
  • Water Treatment: Filter media, bag filters—excellent bulk and wet strength (3rd-party tests verify >92% retention after 150 washes)
  • Consumer Textiles: Bedsheets, towels, premium upholstery—where soft touch meets high tensile performance

See live client case: BoswinTextile Client Application Case

7. Product Specification Table (With Standard Reference)

Parameter Tc65/35 110x76 Product Typical Value Relevant Standard
Fiber Composition 65% Polyester/35% Carded Cotton 64–67%/33–36% ISO 1833-1:2010
Yarn Count 30s carded cotton yarn 28–32s ISO 2060:2018
Warp x Weft Density 110 x 76/inch 105–115 x 74–78/inch GB/T 4666-2015
Fabric Width 44 inches (112cm) Min 42"/max 45" ISO 22198:2006
Tensile Strength (N) 1300 (warp), 820 (weft) 1100–1400/800–900 ISO 13934-1
Color Fastness (Grade) 4–5 (Excellent) ≥4 EN ISO 105-C06
Tear Strength (N) 67 (warp), 58 (weft) 63–69/55–63 ISO 13937-2

8. Price Trend: 30s Carded Cotton Yarn Price Evolution (Last 18 Months)

Source: Cotlook A Index, CN Cotton Exchange data June 2024

9. Quality Assurance & Certification

  • ISO 9001:2015 certified quality management
  • OEKO-TEX® Standard 100 Class 1 certificate – baby safe
  • Meets ANSI/AATCC Color Fastness, Tear, and Tensile tests
  • All products lab tested (SGS, BV) for consistency, residue, and eco compliance
  • Trusted supplier to leading industrial textile brands in Asia & Europe (Confidential List Shared Upon Request)

10. Manufacturer Comparison: Carded vs Combed Cotton

Parameter Carded Cotton Yarn Combed Cotton Yarn
Fiber Preparation Carding only (short fibers remain) Combing removes
Strength Medium (18–28 cN/tex) High (26–35 cN/tex)
Handfeel Medium-soft Very soft, smooth
Cost Lower ~20% higher
End Use General textiles, blends Premium apparel, fine knits
Reference: China National Textile & Apparel Council Test Reports, 2023; ISO 17202; Textile World Forum

11. Customization & Delivery

  • Yarn Count Range: 21s-40s; Weave Density: 90–136 x 70–100 available by request
  • Color: Bleached, dyed, print-ready or custom Pantone color finishes
  • Emboss, functional finishes: Water repellent, anti-microbial, flame retardant (on order)
  • Lead Time: 15–25 days (stock items 5–7 days); urgent delivery supported
  • MOQ: Standard 5000 meters, flexible for project partners
  • Warranty: 12 months on all industrial products (performance, handle, wash durability)
  • After-sales: 24/7 online support; technical on-site support in APAC, EU, ME regions

Request your sample or quotation now at info@bosswintextile.com or via the Contact Form.

12. FAQs – Technical Terminology & Industrial Practice

  1. What is carded open end cotton?
    Carded open end cotton utilizes the open-end spinning method, bypassing the roving step for high-speed, bulk production. It's cost-efficient and used widely in items where strength is less critical than productivity, e.g., towels or jeans.
  2. What does combed carded mean?
    Fibers are first carded (removing big impurities), then combed (eliminating shortest fibers and further aligning), resulting in smoother, finer, more uniform yarn.
  3. What is the difference between cotton carded soft and regular carded yarn?
    "Cotton carded soft" refers to yarn produced with processes or finishing treatments that enhance handfeel and drape, making it ideal for next-to-skin applications.
  4. How do carded and combed yarn compare in technical performance?
    Combed yarn yields higher tensile strength (25–35 cN/tex), enhanced evenness (CV%
  5. What are the common installation/usage standards for cotton carded or combed textiles?
    Strictly follow ISO standards for sewing (ISO 4915 stitch types), storage/humidity control, and periodic wash testing (EN ISO 6330).
  6. How is yarn count (e.g., 30s carded cotton yarn price) determined and why does it matter?
    "30s" means 840 yards of yarn weighs 1/30th of a pound (English cotton system), impacting fineness, weight, and price (market value currently ~$3.10-3.15/kg for 30s).
  7. What are the principal yarn test standards I should look for in procurement?
    ISO 2060 for count, ISO 13934-1 for tensile, ISO 105-C06 for color fastness, and Uster statistics for CV% type measures.

13. Typical Application: Service Case Study

In 2023, a Southeast Asian medical textile enterprise adopted carded cotton-blend Tc65/35 fabric for patient bed linen supply. After 180 industrial washes (EN ISO 15797 protocol), fabric retained >91% tensile strength, negligible pilling, and maintained Class-1 hypoallergenic rating (lab report available). Client cited "cost savings of 26% versus all-combed cotton solution" and rapid ROI due to lower replacement frequency.

  • Client Type: Public Hospital Chain (5000+ beds)
  • Annual Volume: >160,000 meters
  • Features: Bulk, rapid-dry, resistance to chemical/bleach washes, comfort
  • Sustainability: Oeko-Tex and ISO 14001 certified facility

14. Delivery Cycle, Quality Guarantee, & Support

  • Normal Delivery: 15–25 days after deposit/order confirmation
  • Warranty: Full fabric warranty (manufacture, handle, wash loss resistance) for 12 months
  • Support Channels: Online chat & hotline, on-site application engineer upon request
  • Samples: Free swatches shipped globally (express fees possible)
  • Returns: Pre-arranged returns & credit for confirmed technical issues

15. Conclusion & Industry References

As shown, carded cotton and its application in innovative products like Tc65/35 110x76 fabric offer an ideal convergence of strength, softness, compliance, and value. The ability to tailor performance through blend, density, or finishing ensures continued relevance in technical, consumer, and industrial markets alike.

Further Reading:
Textile World: Carding Technology and Spinning Evolution
TextileSchool: Carded Cotton Fundamentals
Textile Today Forum: Technical Data & User Feedback
Uster Technologies: Yarn Quality Datasheet

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