Jul . 29, 2025 21:40 Back to list

High-Quality Carded Cotton Yarn for Softness & Versatility

Carded cotton and its derivatives such as carded open end cotton, combed carded, and carded yarn have become the backbone of the global textile sector. This in-depth study explores carded cotton manufacturing, technology evolution, and applications—using the high-performance carded cotton Tc65/35 110x76 White Fabric 44 Inches as a case study. We compare carded cotton vs combed cotton, analyze yarn parameters, integrate industry standards (ISO, ANSI), and provide real-world technical and application data for procurement, design, or manufacturing professionals.

Industry Overview & Trends: Carded Cotton Market and Applications (2024)

The carded cotton sector is forecasted to reach $33.4 billion globally by 2026 (source: Textile World 2023). Key contributors include Asia (esp. China, India, Bangladesh), where "carded open end cotton", "carded compact yarn" and blended carded products remain dominant.
Segmented usage:

Apparel & Garment (57%)
Home Textiles (18%)
Industrial (12%)
Medical/Nonwovens (8%)

High-Quality Carded Cotton Yarn for Softness & Versatility

Carded Cotton Industry Data Snapshot

Parameter	Carded Cotton	Combed Cotton
Fiber Length (mm)	22–30	27–38
Yarn Evenness (CV%)	12.5–17.0	10.0–13.5
Tenacity (cN/tex)	13–19	18–24
Pilling Resistance (Grade)	2–3	3–5
Yarn Application	Weaving, Knitting, Towels	High-end Apparel, Bed Linen
Typical Yarn Count	10s–40s (Ne)	20s–60s (Ne)
Cost Index	Low-Mid	Mid-High

Carded Cotton Manufacturing: Complete Process Flow

Opening & Cleaning – Raw cotton bales are opened; trash/dust removed. (ISO 9001 process control)
Carding – Cotton passes through carding machines: fibers are separated, aligned, and neps removed. Results in "card sliver".
Drawing – Several card slivers are combined, straightened, and further blended for evenness.
Roving – The drawn sliver is slightly twisted and wound (optional for ring spinning).
Spinning (Open-End or Ring) – Final yarn is spun. For carded open end cotton, open end spinning is used; for finer counts, ring spinning.
Winding – Yarns wound onto cones, checked for defects.

Carded and combed yarn differ primarily due to the absence of the extra "combing" (impurity removal and parallelizing) step in carded products, affecting yarn uniformity and feel.

[See Carding Process Video]

Illustration: Key carded cotton manufacturing steps and material flows

Technical Parameter Comparison: Carded Cotton vs Combed Cotton

For textile engineers and procurement managers, choosing between carded cotton and combed variants like "cotton carded or combed" depends on cost, softness, pilling, and yarn evenness. Below is a consolidated comparison covering "carded vs combed cotton", "carded yarn and combed yarn", and "carded compact yarn" for critical metrics tracked to ISO 2060, ISO 1833, and ANSI/ASTM D2256 standards:

Property	Carded Cotton	Combed Cotton
Hand Feel	Medium-soft, slightly fuzzy (Carded cotton soft, with natural feel)	Ultra-soft, smooth, premium touch
Durability/Lifespan	Medium: 50–80 wash cycles	High: 80–150 wash cycles
Pilling Resistance	Lower (may show more pilling after repeated use)	Higher (surface stays smooth longer)
Cost (Index/ton)	1.0 – 1.2	1.6 – 2.1
Best For	Fashion, household textiles, industrial uses	Premium shirts, bed linen, undergarments
Whiteness Index	Min 70	Min 74

Tc65/35 110x76 White Fabric 44 Inches Carded Cotton Quality: Product Analysis & Parameters

As a flagship carded cotton blend, Tc65/35 110x76 fabric combines 65% polyester (strength, wrinkle resistance, hydrophobicity) with 35% cotton (softness, moisture absorption) in a carded construction. This textile is mainly chosen for industrial, medical, and uniform applications, matching modern market needs (110x76 thread count, 44 inches width).

Material: TC 65/35 Carded Cotton-Polyester Yarn
Density: 110 x 76 threads per inch
Width: 44 inches (112 cm)
Weight: 132 – 140 gsm
Tensile Strength: 590 N/5cm (warp), 460 N/5cm (weft) (ISO 13934-1)
Whiteness: 72% min (ISO 105)
Shrinkage: ≤2.0% (ISO 5077)
Colorfastness: ≥4 grade (ISO 105C06/ISO 105X12)

See Product Details

    Compliance: Meets ISO 1833 (fiber blend), ANSI/ASTM D2256 (yarn strength), OEKO-TEX 100 (eco-standards). Used in high-volume buyer programs for hospital linen and hotel bedding.
  

Technical Data Table: Tc65/35 110x76 White Fabric Carded Cotton Quality

Product Attribute	Specification	Standard/Method
Composition	65% Polyester / 35% Carded Cotton	ISO 1833
Yarn Construction	30s Carded Yarn / 30s Carded Open End Yarn	ASTM D2256
Thread Count	110 x 76	ISO 7211-5
Width	44 Inches / 112 cm	Industry Standard
Fabric Weight	132–140 g/m²	ISO 3801
Tensile Strength	590 N (warp) / 460 N (weft)	ISO 13934-1
Shrinkage Rate	≤2.0%	ISO 5077
Color Fastness	≥ 4 (washing/rubbing)	ISO 105C06 / 105X12
Usage Life	60–100 Industrial Washes	Lab Tested

Visualizing Carded Cotton vs Combed & Compact Yarn - Key Performance Parameters (ISO stats)

Industry Pricing Trends & Yarn Cost Benchmarking

30s carded cotton yarn price has shown moderate volatility post-2022 due to cotton supply/demand, cost of energy, and currency fluctuation. Key insights:

2023 China average: $2.40 – $2.65/kg (FOB)
Pakistan/India average: $2.05 – $2.28/kg
Carded compact yarn commands a 7–12% premium due to superior yarn evenness (TextileValueChain report)

30s Carded Cotton Yarn Price Trend (2021–2024, China Export FOB Avg. USD/kg)

Fabric Blend Cost Contribution: Carded Cotton vs Polyester (TC65/35 110x76)

Vendor Comparison: Carded Cotton Yarn/Fabric Manufacturers

Vendor/Brand	Carded Count Available	Combed/Compact Types	QC & Certifications	Annual Output (tons)	Typical End-Use
Bosswin Textile (China)	10s–40s, OE & Ring	Yes (Combed & Compact)	ISO 9001, OEKO-TEX, BSCI	65,000	Linen, uniform, industrial
Vardhman (India)	8s–60s carded/combed	Yes	ISO 14001, ISO 9001	75,000	Garment, home textile
Nishat (Pakistan)	10s–45s, mostly ring	No (Combed only)	ISO, OEKO-TEX	30,000	Towel, bedsheet
Huafu Fashion (China)	12s–32s, OE mainly	Yes	ZDH, ISO	38,000	Knitted, colored yarn

Bosswin Textile offers one of the largest Tc65/35 carded cotton fabric lines with ISO and OEKO-TEX 100 certifications (as verified by SGS reports).

Customization & Procurement: Service Model

Width, Weight, Density: Customized per order; support for 36–120 inch fabrics, 100–185 gsm (ISO compliance)
Color: RAL, Pantone, or customer sample matching; tested for colorfastness (≥ Grade 4, ISO 105X12)
Finishes: Anti-bacterial, anti-static, water/oil repellency, FR (per ASTM D6413, EN ISO 15025)
MOQ: 3,000 meters (for TC65/35 110x76)
Lead Time: 18–28 days typically (peak season: up to 32 days)
Quality Assurance: 12 months warranty, defect rate
After-Sales: Free return/replacement for confirmed defects, 24/7 support

    Direct export to 35+ countries, major clients in petrochemical, medical, hospitality, and uniform sectors.
  

Application Scenarios & Industry Cases of Carded Cotton

1. Petrochemical Industry Uniforms
TC65/35 110x76 carded cotton fabric is widely used in chemical plant and refinery workwear. The carded yarn structure provides cost-effectiveness, while polyester improves antistatic and stain resistance. Complies with EN ISO 13688.

2. Healthcare Bed Linen
Hospitals in the Middle East/North Africa select this fabric for high turnover bedding due to its proven colorfastness (per ISO 105), comfort, and durability under >80 industrial washes.

3. Metallurgy/Industrial Usage
Major steel plants in Turkey reported a 15% reduction in bedding replacement costs after switching to Bosswin's carded cotton TC65/35 fabric. (Data: Client feedback, 2023)

Professional FAQ: Carded Cotton Technology & Industrial Adoption

Expert Answers to Key Questions

1. What is the difference between carded cotton and combed cotton yarn?

Carded cotton is produced by "carding" only—removing impurities and aligning fibers. "Combed" includes an extra combing stage, removing short fibers and increasing evenness, strength, and softness. For workwear and entry-level textiles, carded is sufficient; for luxury or fine count textiles, combed is preferred.

2. What is "carded open end cotton"?

"Carded open end cotton" refers to yarn spun via open-end (rotor) spinning machines, using carded slivers. Faster and lower-cost than ring spinning, it's used in towels, upholstery, and everyday garments.

3. What are the main quality specification standards for carded cotton?

ISO 1833 (fiber blending), ISO 2060 (yarn count), ISO 105C06 (colorfastness), ISO 13934-1 (tensile), ANSI/ASTM D2256 (yarn strength).

4. What is the typical lifespan of carded cotton fabric in industrial applications?

For 110x76 TC65/35, typical cycle: 60–100 industrial washes, depending on process chemicals and drying.

5. What is "carded compact yarn"?

"Carded compact yarn" uses compact spinning to further align and densify fibers post-carding, improving tenacity and pilling resistance while retaining carded economics.

6. Is carded cotton suitable for medical textiles?

Yes; with correct blend (TC65/35 or 100% carded cotton), meets ISO and FDA requirements for absorption, colorfastness, and low pH skin contact.

7. How does 30s carded cotton yarn price compare to combed yarn?

As of Q2 2024, 30s carded cotton yarn is ~$2.45/kg FOB China, while combed is ~$2.85/kg—a ~15% cost difference.

Order & Support Details for Tc65/35 110x76 White Fabric

Lead Time: 18–28 days
MOQ: 3,000 meters
Certificate Available: ISO 9001/14001, OEKO-TEX 100, BSCI
Warranty: 12 months
Support: 24/7 online assistance, rapid sample dispatch
QC: 100% roll inspection; 0.25% maximum defect policy enforced (SGS Textile QC Reference)

Inquire About Tc65/35 110x76 Carded Cotton Now

References & Further Reading

Premium Bleach Cotton Fabric for Versatile Textile Applications