Explore the latest industry insights and deep technical analysis on bleach cotton fabric, including its variants such as bleached calico fabric, bleached cotton cloth, bleached muslin fabric, green fabric bleached, and composite blends like bleach 60 cotton 40 polyester. Gain firsthand expertise on their evolving applications, industry benchmarks, leading manufacturers, and comparison with products such as Tc65/35 110x76 150cm Bleach Fabric Semi-combed Quality (product link).
Industry trend of bleach cotton fabric applications
1. Bleach Cotton Fabric: Industry Overview & Market Trends
The global bleach cotton fabric market exceeded $12.8 billion USD in 2023 (TextileWorld), driven by sectors such as medical, garment manufacturing, home textiles, and industrial filtration. The demand for eco-friendly bleaching processes and high-performance polyester-cotton blends (bleach 60 cotton 40 polyester) continues to surge, notably in regions like Southeast Asia and the Middle East.
- Bleached calico fabric: Natural, cost-effective; ideal for bags and craft.
- Bleached muslin fabric: Fine weave, medical and culinary uses.
- Green fabric bleached: Sustainable, low-chemical bleaching innovations.
- Bleached cotton price: 2024 average market price ranges $1.25~$2.30/meter (source: Cotton Incorporated).
Bleached muslin fabric in industrial and medical use
2. Key Technical Parameters of Bleach Cotton Fabric
The following table summarizes core specifications of mainstream bleach cotton fabric types for industrial procurement and engineering design:
Type |
Blend Ratio |
Weave |
Width (cm) |
Yarn Count |
Density (threads/inch) |
Weight (g/m²) |
Tensile Strength (N) |
ISO Standard |
Finish |
Bleached Calico |
100% Cotton |
Plain |
91-150 |
30s-40s |
68x68 |
105-130 |
≥350 |
ISO 13934-1 |
Full Bleach |
Bleached Muslin |
100% Cotton |
Plain |
90-300 |
20s-60s |
104x74 |
80-220 |
≥340 |
ISO 3759 |
Softener |
TC65/35 Bleached |
65% Polyester 35% Cotton |
Semi-combed |
150 |
32s/2x16s |
110x76 |
115±5 |
≥420 |
ISO 1833 |
Optical White |
Bleached Muslin Fabric by Yard |
100% Cotton |
Plain |
91/150 |
40s |
68x68 |
120±3 |
≥335 |
ANSI/AAMI PB70 |
Bleach + Stiffener |
Bleach 60 Cotton 40 Polyester |
60% Cotton 40% Polyester |
Twill |
150/280 |
32s/2 |
108x58 |
125-140 |
≥500 |
ISO 9073-2 |
Hydrophilic |
Note: All tensile strength tests follow
ISO 13934 standard ensuring performance repeatability and safety.
3. Bleach Cotton Fabric Manufacturing Process Flow
1. Raw Material Blending
65% Polyester + 35% Semi-combed Cotton/Calico
Strict raw fiber selection, impurity testing (ISO 1833)
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2. Spinning & Weaving
Ring spinning, automatic looms
Maintains high yarn uniformity, 110x76 thread/inch
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3. Pre-treatment
Desizing, scouring (removes waxes, seed fragments)
Prepares fibers for homogeneous bleaching
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4. Bleaching
Hydrogen peroxide/eco bleach baths
Optical white, ISO 105 whiteness
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5. Washing & Neutralization
Multi-stage rinsing, pH balance
Removes residual chemicals
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6. Finishing
Calendaring, softener/additive
Improves feel, anti-static, or hydrophilic finishes
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7. Quality Control & Packing
ISO/ANSI/EN standardized inspection, roll packaging
Physical verification, batch tagging, load testing
Bleach cotton fabric process flow chart
4. Technical Advantages of Semi-combed Bleached Cotton Fabric
TC65/35 110x76 150cm Bleach Fabric Semi-combed Quality leverages semi-combed yarn technology for enhanced uniformity and defect reduction (neps, short fibers). This ensures:
- Superior whiteness & purity (ISO 105, ≥90% reflectance) for medical/food-grade uses
- Strength/durability: >420N tensile (≥2200 cycles Martindale abrasion test)
- Dimensional stability: Shrinkage
- Eco & skin friendly: No AZO, formaldehyde-free finishes (OEKO-TEX Standard 100 compliant, OEKO-TEX)
- Antibacterial options: Treated for healthcare/industrial protective applications
- Cost-benefit: Balanced performance/cost ratio versus 100% cotton or high-polyester alternatives
bleach 60 cotton 40 polyester technical application
5. Product Benchmark: Parameter & Cost Comparison
Product |
Composition |
Yarn Count |
Density |
Weight (g/m²) |
Whiteness (%) |
Price (USD/m) |
TC65/35 110x76 Semi-combed |
65%Poly 35%Cotton |
32s/2x16s |
110x76 |
115±5 |
≥90 |
1.65~1.85 |
Bleached 100% Cotton |
100% Cotton |
40s |
68x68 |
120±3 |
≥86 |
1.82~2.23 |
Bleach 60 Cotton 40 Polyester |
60%C 40%P |
32s/2 |
108x58 |
130±5 |
≥88 |
1.75~2.05 |
Bleached Muslin |
100% Cotton |
36s |
60x60 |
112±3 |
≥84 |
1.45~1.82 |
Expert's Note: The TC65/35 semi-combed bleach cotton fabric achieves a unique balance between high whiteness, structural strength, and cost control, preferred for high-throughput apparel and medical textile manufacturing.
6. Applications & Industry Case Studies
- Medical textiles: Surgical sheets, masks, bandages (AAMI PB70 Level 2+ verified)
- Workwear & uniforms: Oil-resistant, anti-static finishing for petrochemical/utility sectors
- Home textiles: Bedsheet, pillow covers, kitchen towels with optical white finish
- Food processing: Dust-free filtered covers, meets FDA 21 CFR 177.2800
- Industrial filtration: Low lint, high-durability filter media
Case: Global Healthcare Garment Exporter
Client: Johnson Medical (Malaysia) adopted TC65/35 110x76 bleach cotton fabric for its surgical gown production line.
Result: Reduced batch color deviation by 70%, improved product yield by 1.8%, and achieved EN13795 conformity.
“With semi-combed TC65/35, our defect rates for linting and color spots are now almost zero.” – QA manager, John Tan
Case: Industrial Filtration OEM
A European automotive filter supplier switched from
grey fabric bleached to
bleach 60 cotton 40 polyester fabric, resulting in a 17% media lifespan increase and cost saving by 11%. Compliance with
ISO 9073-2 particle emission standards was also achieved.
7. Customization Solutions & Lead Times
- Pattern & width: From 91cm to 320cm, roll/folded, custom patterning (jacquard, printed)
- Finish choice: Pure white, colored, antibacterial, anti-pilling, static control, fire retardant (NFPA701)
- MOQ & lead time: Custom dye/finish starts from 3000m, typical delivery 18~24 days (stocked white 2-4 days)
- Inspection & packaging: 100% roll-batch QC (ISO 2859-1), shrink wrap or bale, barcoded traceability
- Support: Free lab dips, finish sampling, technical consultation, OEM/ODM service on request
8. Manufacturer Comparison: Top Global Suppliers
Company |
Country |
Capacity (tons/year) |
Main Spec |
Certifications |
Export Regions |
Bosswin Textile |
China |
13,000 |
TC65/35, 110x76 |
ISO 9001, OEKO-TEX, EN 13795 |
Asia, EU, US |
Alok Industries |
India |
31,500 |
100% C, Muslin |
ISO 14001, WRAP |
US, EU, Middle East |
Albini Group |
Italy |
11,000 |
Bleached Calico, Muslin |
GOTS, ISO 9001 |
EU, US |
Arvind Ltd. |
India |
27,000 |
Poly-cotton, Bleach 60/40 |
OEKO-TEX, ISO 45001 |
Global |
9. Bleach Cotton Fabric FAQ & Expert Terminology
Q1: What is the difference between semi-combed and fully-combed bleach cotton fabric?
A: Semi-combed fabric uses partially combed cotton, reducing short fibers and impurities but retaining some cost advantage over fully-combed, which is best for luxury, fine-woven bleaching.
Q2: What is meant by TC (Tetoron Cotton) 65/35 in the context of bleaching?
A: TC65/35 indicates a polyester-cotton blend (65% polyester, 35% cotton), often bleached for improved durability and colorfastness, widely adopted for medical and industrial uniforms.
Q3: Are there anti-bacterial or eco versions of bleached cotton cloth available?
A: Yes. Eco-bleached and antibacterial finishes (using silver nanoparticles or chitosan) are available, especially for hospital and food processing textiles, compliant with OEKO-TEX and EN13795.
Q4: How are whiteness and optical brightening verified technically?
A: Fabric whiteness is measured via ISO 105-J01 reflectance tests, where values ≥90% indicate ideal bleaching. Optical brightening can employ blue optical agents for enhanced perceived whiteness.
Q5: What is the standard for shrinkage testing in bleached muslin fabric?
A: AATCC 135 specifies dimensional changes on washing at 60°C. ≤2% shrinkage is considered high standard for medical and apparel use.
Q6: Is bleached cotton price sensitive to fiber index and finishing process?
A: Absolutely. Long staple cotton/fiber quality, semi- or full-combing, finishing chemicals (enzyme softeners, hydrophilic, anti-static) and certifications (ISO, OEKO-TEX) all impact cost, ranging $1.25~$2.30/m depending on region and grade.
Q7: What compliance standards should food or medical use bleach cotton fabric meet?
A: FDA 21 CFR 177 (food contact), EN13795 (medical), and ISO 13934/105 (strength/whiteness). Reliable suppliers provide batch test reports and material traceability.
10. Delivery Cycle, Warranty, and Customer Support
- Delivery: Stock white: 2-4 days; custom dye/finish: 18-24 days
- Warranty: 12-18 months on colorfastness and tensile strength under normal usage
- Customer Service: 24/7 email/phone consultation, bulk order tracking, post-sale fabric care advice
- Sampling: Free sample yardage with technical datasheet and reference test reports included
- Traceability: QR/barcode on rolls for shipment tracking and process traceable to batch and process line
11. References & Further Reading
- Textile World, “Global Cotton Fabric Demand 2023.” View Source
- Cotton Incorporated, “Bleached Cotton Price Tracker.” View Source
- ISO, “Textiles — Tensile Properties: ISO 13934-1 (2013).” View Standard
- AATCC Review, “Dimensional Change Test Methods in Fabrics”. Read Article
- OEKO-TEX— Standard 100 requirements. Official Info
- Industry forum: “Market Transition in Bleached Muslin & TC Blends.” Textile Association India
- FDA CFR 177.2800, “Textile Materials & Food Contact.” FDA Source